Viral vector platform

Adenovirus packaging

Adenoviral vectors deliver large transgenes without integrating into the host genome, which suits short-term high-level expression and any workflow where genome integration is undesirable. FuBio packages Ad5-based vectors carrying reporter, gene-editing and control cassettes.

What Are Adenoviruses?

Adenoviruses are non-enveloped viruses with an icosahedral capsid of roughly 90 to 100 nm, carrying a linear double-stranded DNA genome of about 36 kilobases with a terminal protein covalently attached at each end. Human adenovirus type 5 (Ad5) is the best characterized serotype and the backbone used for most adenoviral vectors.

Adenoviral vectors are engineered to be replication-deficient. In first-generation Ad5 vectors the E1 region required for replication is deleted and replaced by the expression cassette, and E3 is deleted to create packaging room, so the vector can only replicate in complementing producer cells such as HEK293 that supply E1 in trans. The genome stays episomal: expression is strong and rapid, does not depend on cell division, and is not passed on through integration.

Schematic of an adenoviral vector particle: an icosahedral capsid with fiber knobs at the vertices enclosing the linear double-stranded DNA genome, with the inverted terminal repeats, the terminal protein and the inserted expression cassette labeled.

Adenoviral Vector Packaging and Production

FuBio builds adenoviral vectors on a replication-deficient human adenovirus type 5 backbone. The expression cassette is introduced on a shuttle plasmid and combined with the E1-deleted adenoviral genome before the vector is rescued in producer cells:

  • Shuttle Plasmid

    Carries the expression cassette — reporter, transgene or CRISPR nuclease — flanked by the adenoviral inverted terminal repeats and the packaging signal, with the E1 region replaced by the cassette.

  • Adenoviral Backbone Plasmid

    Supplies the remainder of the Ad5 genome with E1 and E3 deleted. Recombination with the shuttle plasmid reconstitutes the full vector genome, and the construct is linearised before transfection so that viral rescue can start.

  • Producer Cells (HEK293 / 293A)

    Complement the deleted E1 functions in trans, so the vector genome is replicated and packaged into capsids while the vector itself remains replication-deficient in ordinary target cells.

Schematic overview of adenoviral vector production: shuttle and backbone plasmids are recombined, the genome is transfected into HEK293 producer cells, then the vector is amplified, harvested, purified by caesium chloride gradient or chromatography, tested and filled.
Figure. Schematic Overview of Adenoviral Vector Production on a Replication-Deficient Ad5 Backbone

After transfection, the vector is amplified through successive passages in producer cells, then released by lysis, clarified and purified by caesium chloride gradient ultracentrifugation or chromatography. Because the capsid is exceptionally stable, adenovirus tolerates purification and concentration far better than enveloped vectors.

Infectious titer is reported in PFU/mL, with particle concentration available as VP/mL, and every lot is tested for sterility, mycoplasma, endotoxin and replication-competent adenovirus.

Adenovirus Packaging Service Advantages

  • Up to 1E+11
    PFU/mL

    Product titers of up to 1E+11 PFU/ml, with particle concentration and infectious titer reported per batch and PFU-based potency where applicable.

  • 100+
    Vector Options

    Access to over 100 vectors featuring diverse regulatory and packaging systems, including Cas9 expression vectors alongside EGFP, GFP, tdTomato, mCherry and luciferase control constructs.

  • Large
    Payload Capacity

    Streamlined processes for the rapid release of Ad5 vectors suited to transient expression in dividing and non-dividing cells, including cassettes that exceed the packaging limit of integrating vectors.

  • Quality
    Control

    Ten comprehensive quality control measures and six rigorous testing protocols to ensure the highest standards.

Applications of Adenoviral Vectors

  1. 1

    High-Level Transient Expression

    Driving strong, rapid expression in dividing and non-dividing cells for short-term assays where integration is undesirable.

  2. 2

    CRISPR-Cas9 Delivery

    Delivering nucleases and guide cassettes, including constructs too large for integrating vectors.

  3. 3

    Reporter and Control Vectors

    Fluorescent and luciferase control constructs that mark infection efficiency and normalize delivery across experiments.

  4. 4

    Vaccine and Immunotherapy Research

    Immunogenic, non-integrating delivery suited to antigen expression, oncolytic designs and immune-activation studies.

  5. 5

    In Vivo Delivery to Liver, Lung and Tumor

    Systemic and local delivery in animal models, with capsid choice matched to receptor profile and target tissue.

Adenoviral Vector Features

Feature Adenovirus
Gene Expression Strong and rapid, transient (non-integrating)
Immunogenicity High
Payload Capacity Large – beyond integrating-vector limits
Tropism (Targeting ability) Broad – Ad5 and chimeric capsids such as Ad5/F35
Best used for Short-term high-level expression, large cassettes

Production and quality control

  • Vectors are amplified in HEK293 or HEK293A producer cells, lysed, clarified and purified by CsCl gradient ultracentrifugation or chromatography.
  • Infectious titer is reported in PFU/mL; particle concentration (VP/mL) and the particle-to-PFU ratio are available on request.
  • Every lot is tested for sterility, mycoplasma and endotoxin, and screened for replication-competent adenovirus (RCA) — the critical safety attribute for first-generation Ad5.
  • Because the capsid is exceptionally stable, adenovirus tolerates purification and concentration far better than enveloped vectors; titers of 1E+10 PFU/mL or higher are routine.

Our Service Options

  • Standalone Adenoviral Packaging

    For researchers with existing adenoviral transfer vectors, we provide adenovirus packaging services using customer-supplied constructs, subject to compatibility review.

  • Vector Construction & Adenoviral Packaging

    For projects requiring additional support, our integrated service covers vector construction and adenovirus packaging, offering a streamlined solution from vector design requirements to adenoviral vector production.

Service Specifications

Specification Information
Vector Type Replication-deficient human adenovirus type 5 (Ad5), E1 and E3 deleted
Producer Cells HEK293 / HEK293A
Catalog Vectors 14 vectors available from stock
Vector Titer 1E+10 PFU/mL or 1E+13 GC/mL, per construct
Volume 200 μL
Quality Control Infectious titer (PFU/mL) and particle concentration (VP/mL); sterility, mycoplasma, endotoxin and RCA screening
Turnaround Time Quoted per project in the statement of work
Application In vitro / In vivo Research

Start Your Adenovirus Packaging Project

Whether you need packaging for an existing transfer vector or a comprehensive vector construction and packaging solution, our team is ready to help you identify the right approach for your research.

For Research Use Only. Not for use in diagnostic or therapeutic procedures.

Experimental validation

Adenoviral performance is confirmed in vivo and at the cell level. The images below show biodistribution five days after tail-vein injection of Ad5-WT and hepatotoxicity-reducing Ad5 mutants in Balb/c mice, and flow cytometric analysis of Ad5/F35 chimeric vector infection in Jurkat cells.

In vivo imaging of Balb/c mice injected with Ad5-WT and hepatotoxicity-reducing Ad5 mutants
Figure 1 · In vivo imaging of Ad5-WT versus Ad5 mutants that reduce adenovirus hepatotoxicity, five days after tail-vein injection in Balb/c mice.
Flow cytometry plots of Ad5/F35 chimeric adenovirus infection in Jurkat cells
Figure 2 · Flow cytometric analysis of Ad5/F35 chimeric adenovirus in Jurkat cells, compared with the Ad5 control.

Resources

User instructions

A condensed bench protocol for infecting cultured mammalian cells with FuBio Ad5 preparations. The full version ships with each order and the current PDF can be requested through the quote form.

  1. 1

    Prepare the cells

    Seed cells to reach 70 to 90 percent confluence at infection — adenovirus tolerates higher confluence than most vectors. Verify your line expresses CAR if transduction efficiency is unexpectedly low; many primary and hematopoietic cells do not.

  2. 2

    Thaw the stock

    Thaw on ice or in the hand, mix gently and keep cold. Avoid freeze-thaw cycles: each one reduces infectious titer measurably even though the particle count stays constant.

  3. 3

    Infect

    Remove most of the medium and add virus diluted in a small volume of serum-free or complete medium so the inoculum just covers the monolayer. A starting MOI of 1 to 10 PFU per cell suits easy lines; 10 to 100 may be needed for refractory ones. Rock gently for 1 to 2 hours at 37 degrees, then add complete medium to working volume.

  4. 4

    Harvest the readout

    Expression peaks 24 to 72 hours after infection depending on the promoter and the assay. Collect cells or supernatant inside that window; expression then decays as the episomal genomes are diluted and the innate immune response builds.

  5. 5

    Dispose correctly

    Inactivate waste with hypochlorite or a validated chemical disinfectant before it leaves the cabinet; non-enveloped capsids survive detergent steps that inactivate enveloped viruses.

Bench guidance only: adenovirus is highly immunogenic in vivo and CAR-dependent in vitro — verify permissiveness of your target cells, and work under the biosafety conditions approved by your institution.

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